Comparison of Industrial Protocols in Power Automation: Modbus, IEC 60870-5-104, and IEC 61850
In power automation projects, choosing the right communication protocol is one of the most important engineering decisions. It determines the reliability, security, and scalability of the system. Protocols define how data flows between field devices, RTUs, Remote I/Os, gateways, and SCADA systems, ensuring the network operates efficiently and safely.
Three widely used industrial protocols in the power sector are Modbus, IEC 60870-5-104, and IEC 61850. This article explores each protocol, highlights its advantages, limitations, applications, and compares them for better decision-making.
Modbus
Advantages
Simple and quick to implement in small projects
Widely supported and compatible with most industrial devices
Low cost and minimal hardware requirements
Limitations
Limited security (no built-in encryption)
Poor scalability in large networks
Basic data modeling, limited support for complex data
Applications
Small substations and distribution networks
Legacy devices
Basic monitoring and control tasks
Note: Modbus remains popular in small-scale projects due to its simplicity and low cost, but it is not recommended for digital substations or large-scale networks.
IEC 60870-5-104
Advantages
Designed for SCADA and remote control
Fast data transmission with standardized structure
Reliable for real-time monitoring
Limitations
Limited device modeling capabilities
Requires gateways to connect modern equipment
Less flexible than IEC 61850
Applications
Medium and large substations
SCADA-based monitoring and control
Remote operation of distribution and transmission equipment
Note: IEC 104 is still widely used in many networks, especially where legacy devices need integration with SCADA.
IEC 61850
Advantages
High-speed, real-time communication between protection and control devices
Full device modeling with standardized data structures
Reduces wiring and increases network flexibility
Supports fast event messages (GOOSE) and complex messaging (MMS)
Limitations
Requires advanced engineering and configuration
Higher initial deployment cost
Specialized software and training required
Applications
Digital substations and smart grids
Advanced SCADA and protection systems
New projects requiring speed, flexibility, and scalability
Note: IEC 61850 is the preferred choice for digital substations and modern networks where speed, accuracy, and scalability are critical.
Conclusion:
Modbus: Simple, cost-effective, suitable for small-scale projects
IEC 104: SCADA-ready, reliable, and widely adopted
IEC 61850: Advanced, fast, and future-ready
Choosing the right protocol is key to the success and reliability of power automation projects. In many cases, a combination of protocols using industrial gateways and Remote I/Os provides the most efficient and scalable solution.
